Oversize lumps start the stoppage. Crush them before they block the flow.
The Oversize Crushing System crushes oversized material right at the intake, preventing oversized lumps from blocking the grates, jamming material discharge, and interrupting downstream transport.
—CRUSHING GATE
Intelligent Oversize Crushing System
Self-developed crushing device on a high-strength 3-axis gantry,
positioned automatically by the host computer.
An advanced automated crushing solution integrated with mine monitoring systems. Featuring Video AI Foreign Object Recognition, it accurately blocks large coal gangue, iron, and wood pieces at the source to eliminate bunker clogging risks and maximize operational safety.
Early Warning: ≥85% accuracy; predicts clogs 30–60 mins in advance.
Fast & Reliable: ≤10s response time with a ≥90% clearing success rate.
High Efficiency: Clears clogs in ≤2 hours (+80% efficiency boost over manual labor).
Mine-Grade Safety: Explosion-proof certified for harsh environments; MTBF ≥5,000 hours.
⋅ Typical lead time:30-45 days ⋅ Warranty: 12 months
Technical Parameters
| Item | Value | Item | Value |
|---|---|---|---|
| Predictive Accuracy | ≥ 85% | Alert Lead Time | 30 - 60 mins before clog |
| Response Time | ≤ 10 s | Clearing Success Rate | ≥ 90% |
| Avg. Clearing Time | ≤ 2 hours | Efficiency Improvement | +80% vs. Manual labor |
| Bunker Capacity | 50 - 50,000 Tons | Bunker Compatibility | Circular, Square, etc. |
| Explosion-Proof | Certified (Underground) | MTBF | ≥ 5,000 Hours |
| Volume Utilization | +30% improvement | Annual Clearing Cost | Reduced by 50%+ |
| Safety Operation Target | 100% Replace Manual Labor | Core Philosophy | Unmanned for absolute safety |
THE SHIFT: FROM TRADITIONAL TO SMART
Intelligent, fully customized flow aid technical configuration solutions based on different material properties.
TYRADITIONAL METHOD
Manual clearing of blocked bunkers takes 5–7 days, forcing a complete production shutdown. For a standard 5,000-ton/day mine, a single clogging incident results in millions of dollars in direct losses and drives up equipment maintenance costs.
OUR SMART SYSTEM
Our automated system delivers ≥85% predictive accuracy, alerting operators 30–60 minutes before a clog forms. It responds within ≤10 seconds with a ≥90% success rate, clearing blockages in ≤2 hours and featuring an explosion-proof design with an MTBF ≥5,000 hours.
Need a Custom Solution?
Our engineers will design the perfect system for your silo specifications.